Manufacturing Execution System (MES) Training WorkBench

• Designed to prepare students and trainees for modern industrial careers, the system delivers hands-on
experience across electropneumatics, mechanical systems, electronic controls, automation, sensor technology,
electrical drives, production engineering, and PLC & HMI programming.

• The platform includes eight integrated stations simulating a complete modular production workflow:
Feeding/Buffer Station, Filling Station 1, Filling Station 2, Inspection Station, Lid Insert Station, Lid Pressing
Station, Tracking Station, and Warehouse Station. Each station provides practical exposure to specific
manufacturing processes.

• Built with industrial-quality components-PLCs, HMIs, cloud-based SCADA, VFDs, AI-enabled vision systems, pneumatic modules, sensors, and actuators-the system replicates real-world factory conditions to ensure learners gain authentic, industry-aligned training.

• Supports Overall Equipment Effectiveness (OEE) monitoring, downtime analysis, and productivity tracking.
Centralized MES operations include production scheduling, resource allocation, work order management,
traceability, and quality control, providing students with exposure to real-world manufacturing execution
processes.

• Equipped with a 7” touchscreen HMI for intuitive process visualization and interaction, along with programming  cables and HMI software for designing screens, configuring parameters, and learning advanced interface management.

• Secure cloud-connected SCADA enables real-time remote monitoring, control, and data logging. Features
include graphical dashboards, alarms, alerts, and web-based SCADA interfaces for process optimization and
integration with PLC data.

• Integrated vision system with AI capabilities for object detection, quality inspection, and classification, providing real-time feedback to PLCs for automated sorting and decision-making.

• RFID modules allow real-time tracking, part genealogy, and traceability, supporting Industry 4.0 compliance and enhancing production monitoring capabilities.

• Built-in tools measure and display availability, performance, and quality metrics, helping learners identify
inefficiencies and optimize production processes.

• Enables remote monitoring and control via smartphones and tablets, supporting IIoT integration and flexible smart factory demonstrations.

• The workbench features castor wheels with locking mechanisms for mobility, a heavy-duty M.S. epoxy-coated frame for durability, and integrated AC supply with MCB and RCCB for safe operation in training environments.

• Provides a visual representation of the MES workflow and architecture, clearly illustrating system connectivity, data flow, and integration between shop-floor equipment and enterprise-level systems to enhance conceptual understanding.