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PLC Controlled Multi Process Workbench

Scientech 2484

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The Scientech 2484 PLC Controlled Multi-Process Workbench is a comprehensive, self-contained, floor-standing training system that accurately replicates industrial process control systems used across various sectors such as chemical, oil, food, water, power, and other process-driven industries. Specifically designed for hands-on learning, this workbench offers students and technicians a practical, real-world experience in programming, automation, and process control, utilizing industry-standard components and tools.

This fully integrated workbench provides users the ability to control multiple processes, including
temperature, pressure, flow, and level, using both two-point (On/Off) and three-point (PID) controllers. The Scientech 2484 workbench is designed to expose users to a wide array of industrial components, including PLCs, HMIs, IIoT Gateways, pressure transmitters, level transmitters, flow transmitters, temperature transmitters, control valves, variable frequency drives (VFDs), heaters, pumps, float switches, and more.

With its advanced IIoT capabilities, users gain hands-on experience in real-time data acquisition, remote monitoring, and process control through the IIoT Gateway. The system is tailored to help users understand the complexities of industrial automation, control systems, and IIoT applications, enabling them to develop valuable, practical skills that are essential for real-world industrial environments.

Features

  • Remote monitoring and control of the entire system is available through a cloud-based SCADA platform, allowing access and control via PC or mobile devices from anywhere in the world.
  • This workbench is equipped with a PLC featuring 16 digital inputs, 12 digital outputs, 4 analog inputs, and 4 analog outputs for comprehensive process control and monitoring and communication facilities include USB, RS-485, and Ethernet, enabling seamless connectivity and integration with other devices and networks and comes with industry-standard PLC programming software, making configuration and control easy and efficient. Ladder programming is used for intuitive and simple process control setup.
  • User-friendly 7” HMI touch screen for real-time process visualization and interaction. It also includes HMI programming software and programming cables for easy design of user interfaces and parameter configurations.
  • Scientech 2484 includes essential process measurement devices such as a Pressure Transmitter, Level Transmitter, Flow Transmitter, Temperature Transmitter and Temperature Sensor for accurate monitoring of key process variables.
  • Real-World process control components include Control Valve, Variable Frequency Drive (VFD), Heater, Pump, Float Switch, Start/Stop Switches, and Indicators, enabling full control over industrial processes and real-world applications.
  • Supports both continuous controllers (P, I, PI, PID) for dynamic process regulation and discontinuous controllers (On/Off control) for simpler applications.
  • Water pumps can be controlled via VFD to adjust speed, optimizing energy efficiency and improving pump operation.
  • The workbench includes software for PC-based ladder and HMI programming, enabling users to easily develop and configure programs for process control.
  • The workbench allows users to apply theoretical concepts in a practical setting, helping bridge the gap between classroom learning and real-world industrial practices.
  • The workbench includes separate tanks for temperature, level, and pressure control, enabling hands-on experimentation under various conditions.
  • Capable of both open-loop (manual) and closed-loop (feedback) control system configurations, enabling practical demonstrations of feedback control and set-point regulation.
  • Experiments can be easily configurable through the patch board, allowing flexible and customized process setups for training purposes.
  • Built with a heavy-duty M.S. Epoxy-coated frame, the workbench is durable enough to withstand the demands of industrial training environments. It is also equipped with caster wheels (with a locking mechanism) for easy movement, making it adaptable to various training setups and spaces.
  • The workbench is designed with enhanced electrical safety features, including an MCB for AC supply protection, leak-proof safety measures, and sturdy piping for safe operation.

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